Beverage industries all over the world ask for more and more guarantees in term of safety and quality. They need to be able to supply innovative products to their customers and the need to be trusted as sub-suppliers for a variety of companies and retail stores.

PROCOMAC listened to these requests and subsequently has developed Safeaseptic^TM, a complete cycle of core competences and technologies connected to Aseptic Filling.

Using Safeaseptic^TM PROCOMAC can design optimized solutions around the six crucial steps of every aseptic project in a structured way. Thanks to this approach a complex technology such as aseptic filling becomes safer, easier to manage. more flexible. With Safeaseptic^TM PROCOMAC customers acquire a production system designed to deliver definite and measurable results.

Sharing the same goals is the best starting point for a good relationship between customer and supplier. PROCOMAC has developed an open design method, based on modularity, flexibility and reliability. The outcome of this method in the Aseptic Filling sector is the utmost attention to the specific requirements of each product and the supply of precise contract guarantees. The interaction between PROCOMAC and its customers starts right from the design phase and aims to produce innovation. Innovation is the main competitive advantage for our customers.

GEA PROCOMAC Aseptic lines are designed to be safe. They are dimensioned to guarantee the safety of the finished product also in the worst-case line conditions. The microbiological isolator acts as a barrier between the external environment and the aseptic system; at the same time, special intervention gloves are provided to allow accessibility. Most frequently used devises are placed outside the critical environment to minimize potential issues and allow easier maintenance interventions. GEA PROCOMAC target is to guarantee repeatable and constants results for the Aseptic Line that are independent from operator's behavior and external factors.

GEA PROCOMAC sterilization system is the outcome of the experience gained on many installations. By acting on no less than four main parameters (spraying pressure, temperatures, concentration and flow rate) it is easy to archive ideal sterilization performance on both internal and external surface of bottles and caps. At the same time the system has wide safety margin in case of malfunctioning. Wet PAA sterilization combined with sterile water rinsing offers the best guarantee against cold spot contamination thanks to its effective mechanical removal action.

GEA PROCOMAC aseptic Fillers offer a wide flexibility in term of products (limpid or containing pulp and fiber, high and low acid, still and carbonated) and in terms of bottle shape and design. Bottle changeover times have been minimized by the adoption of a self-adapting bottle neck handling system.

GEA PROCOMAC has adopted s structured training programme that features theoretical as well as practical activities. The training is performed step by step; its starts during machines assembly and continuous during line start-up and commissioning until line operators and maintenance technicians have perfected their line control skills.